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Reference Publication: Parker, D., "Analysis of Radiant Barrier Car Shade Performance: Preliminary Experiments and Proof of Concept", August 1988.

Disclaimer: The views and opinions expressed in this article are solely those of the authors and are not intended to represent the views and opinions of the Florida Solar Energy Center.

Analysis of Radiant Barrier Car Shade Performance:
Preliminary Experiments and Proof of Concept

Danny S. Parker
Florida Solar Energy Center (FSEC)

FSEC-PF-160-89

Executive Summary

The Florida Solar Energy Center (FSEC) has monitored several automobiles over the lasttwo months in order to investigate how hot interior temperatures in parked cars might be reduced through the use of improved technology, car shades. We observed interior temperatures in un—shaded stationary automobiles in Cape Canaveral, Florida to commonly reach 150 °F and dashboard temperatures to rise to nearly 200 °F. We found the addition of a conventional cardboard car shade behind the automobile windshield on sunny days to reduce the interior air temperatures by an average of 15 °F. Dashboard temperatures were reduced by 40 °F.

We found radiant barrier system (RBS) car shades to offer further improvements over conventional cardboard shades. RBS car shades are similar to conventional ones, but have a low emissivity foil backing laminated to the interior facing surface of the shade. When using an RBS car shade, automobile interior air temperatures are reduced an average of 3 - 5 °F over conventional shades; the steering wheel and dashboard temperatures are reduced by a further 6 - 11 °F.

The advantages of the RBS car shade are relatively unaffected by venting by.car windows. Such venting results in less difference in air temperature between a standard and RBS car shade (1.4 °F). However, the reductions in the dashboard temperatures and steering wheel temperatures are relatively unchanged by venting; an RBS car shade still results in an 8 °F reduction in the car dash temperature. We tested a number of different car shade configurations. Contrary to popular belief, we found that a. two sided foil faced car shade actually performs no better than an RBS car shade with foil only on the interior face.

The improvements from an RBS car shade results in the following advantages:

  1. Increased passenger comfort.
  2. Less thermal stress on car interior components.
  3. Lower initial automobile air conditioner loads.

There is considerable need for further experimentation in this area to perform a comprehensive analysis of static automobile thermal performance. FSEC intends to actively pursue further sources of funding for this research.

Introduction

Use of cardboard car shades to reduce the interior temperatures inside parked automobiles have become popular in Florida and other hot regions in the United States. Sealed automobiles commonly encounter interior temperature conditions that are exceedingly uncomfortable to their passengers (Rohies and Wallis, 1979)

In experiments at the Florida Solar Energy Center (FSEC) we monitored interior air temperatures on clear days inside unshaded automobiles of 150 °F. We observed dashboard and steering wheel temperatures of nearly 200 °F.. Strategies to reduce these temperatures are important because they promise to reduce passenger discomfort, increase the longevity of interior automobile components, and reduce initial automobile air conditioning loads (Atkinson, 1986). Simulation analysis of automobile thermal performance have shown solar radiation through windows to dominate the heat build-up during parked conditions (Sullivan et. al., 1988).

Image 2

Such high temperatures exacerbate initial automobile air conditioning loads increasing the capacity requirements for car air conditioning equipment. Treatment of this problem is important in light of recent concerns with depletion of the earth’s ozone layer which is adversely affected by release of chlorofluorocarbons (CFC). Automobile air conditioning systems have been widely implicated in the release of CFCs to the atmosphere.

We decided to see if the effectiveness of conventional cardboard car shades could be increased through the use of a low—emissivity surface facing the interior of the car. Radiant barrier systems (RBS) successfully reduce the heat transfer in houses from hot roof decking to ceilings (Fairey et. al., 1988). We expected that the same physical principal should work equally well for car shades. Although others at FSEC had expressed interest in such an idea, we began some initial experiments to determine how well the concept might work in the field.

Initial Experiments

We obtained two conventional cardboard car shades and used graphics adhesive to laminate aluminum foil to the interior surface of one of the cardboard car shades. This became the prototype RBS car shade for use in the experiments. We left the other shade as it was-- plain white with some lettering.

Image 3

On June 1st, we conducted an experiment at FSEC using my 1973 142 Volvo sedan. At 8:40 A.M. EDST we oriented the car south. Two shielded thermometers were installed inside to monitor interior temperatures. One probe was taped to the car dashboard in the shadow of the car shade; the other recorded the air temperature at passenger breathing level around the steering wheel. We then placed the. foil faced radiant barrier car shade in the front window. From 9:00 A.M. to 5:00 P.M. we took manual measurements of the thermocouples every half hour using a Solomat MP 500 thermometer... The car was left sealed and only opened briefly every hour to switch the car shade from the conventional type to the radiant barrier one and vice versa.

We decided on a one hour time interval for the series of A—B switch tests. This seemed the minimum duration for the interior to reach a steady equilibrium temperature. A longer interval would lead to errors because, of changing solar angles and outside air temperatures. A shorter interval would also lead to troubles since we altered the air temperature each time we switched the shades. We decided to depend on statistical analysis techniques to sort out the effect of the RBS car shade from unrelated influences.

We made a total of 15 observations, eight with the RBS shade and seven with the conventional shade. The resulting profile of the car air and dashboard temperatures is depicted in Figure 1. The times when the RBS shade was installed are clearly distinguishable in the temperature data, particularly for the car dashboard. Table 1 summarizes the recorded experiment:

Figure 1

Table 1
RADIANT BARRIER CAR SHADE EXPERIMENT
June 1, 1988

     
Temperature ( °F )
Shade
Temp.
Mean
Std Devn
Min
Max
Std Shade Air
RBS Shade Air

Avg Difference
115.2°
108.4°

6.8°
3.0°
7.2°
110.6°
98.2°
117.9°
116.7°
Std Shade Dash
RBS Shade Dash

Avg Difference
127.0°
112.7°

14.3°
2.7°
7.2°
122.5°
100.2°
129.8°
120.2°

Figure 2 displays a one—way box plot of the car air and dashboard temperatures, along with etch lines for each individual observation. The box represents the inter—quartile range of the observations; the vertical line is the median value. The “whiskers” show the range of values encountered. The greater variation associated with the RBS car shade results since the RBS was in place when the experiments began and the car was still heating to an equilibrium state.

The temperature reduction caused by the RBS car shade is quite apparent in the data. The interior.temperature while the RBS was in place was 6.8° F. cooler than when the conventional shade was installed; the dashboard temperature averaged 14.3° cooler. However, this analysis is simplistic, overlooking environmental conditions which may directly affect the measured temperatures. These effects include the changes in air, solar, heat capacitance and wind conditions which took place while the tests were in progress.

To account for these effects, we assembled the FSEC meteorological data for June 1st for the periods most closely approximating the observation schedule. We matched these data to the physical temperature observations and analyzed the experiment using a statistical model. Multiple regression and analysis of variance techniques (ANOVA) were used to study the determinants of the car air and dashboard temperatures. The best model of the car air temperature was:

Figure 2

Tair = -61.49 + 1.990 (Tamb) + 0.084 (Insolation)
 
[1.47]
[1.75]
 
 
  - 2.354 (Etime) + .328 (Wind Speed)
    [1.91]
[1.30]
 
 
  + 0.023 (Sumso1) - 3.56 (RBS )
  [3.01]
[6.78]
 
 
R2 = .994

Where:

Tair = the car interior air temperature (CF)
Tamb = the ambient air temperature (°F)
Insolation= current horizontal solar insolation (W/ft2)
Sumsol= cumulative horizontal solar insolation (W/ft2)
Etime= Elapsed time since test start (hours)
Wind speed= mph
RBS= 0=Conventional Shade; l=RBS Shade

The model explains 99% of the variation observed in the air temperature measurement. The values in brackets are, the t— statistics for the various,, parameters. Given the available degrees of freedom, values for ‘t’ exceeding 1.36 are significant at a 90% confidence level.

The major determinants of the car interior air temperature include the cumulative solar radiation on a horizontal surface and the presence or absence Of a radiant barrier car shade. All values were statistically significant except for wind speed which is explained by its dualistic affect on heat transfer. Increased wind speeds increase infiltration of outside air, but also increase convective heat transfer coefficients from car exterior surfaces. The model shows heat capacitance effects of the car interior by the positive coefficient associated with cumulative solar radiation. The automobile heat transfer coefficient is embodied in the negative term that appears for elapsed time. In absence of solar radiation, the model shows thatthe car interior would cool off. ‘ The radiant barrier drops interior air temperatures by 3.6 F (±0.7 °F) when, other differences are properly incorporated.

The same model was equally success-ful in ‘describing the car dash temperatures:

Tdash = 28.60 + 0.933 (Tamb) + 0.128 (Insolation)
 
[0.47]
[1.82]
 
 
  + 0.401 (Etime) + .533 (Wind Speed)
    [0.224]
[1.44]
 
 
  + 0.006 (Sumso1) - 11.0 (RBS )
  [0.53]
[14.35]
 
 
R2 = .994

Where:

Tdash = the car dashboard air temperature (°F)
Tamb = the ambient air temperature (°F)
Insolation= current horizontal solar insolation (W/ft2)
Sumsol= cumulative horizontal solar insolation (W/ft2)
Etime= Elapsed time since test start (hours)
Wind speed= mph
RBS= 0=Conventional Shade; l=RBS Shade

The model shows that the important determinants of the car dashboard temperature are 1) Thea presence or absence of the radiant barrier car shade and 2) the instantaneouá level of solar radiation. The other terms are statistically insignificant. Thus, the model indicates that the RBS is responsible for an l1.0F (±1.0 F) drop in the dashboard temperatures over the use of a standard car shade.

Summary of Initial Experiments

The initial assessment of the radiant barrier car shade concept showed good promise for improving automobile comfort. Analysis indicated that use of a radiant barrier car shade reduced automobile interior air temperatures by 3 — 4 F. Dashboard temperatures were reduced by 10 — 12 °F over the use of conventional shades.

Potential Improvements to the Radiant Barrier Car Shade

Two problems were noted with the concept in the initial experiment:

  1. The interior foil face became hot to the touch after long periods. We planned to monitor the car shade interior surface temperatures to determine the severity of this drawback.
  2. Due to the crude technique used to adhere the foil to the car shade, the foil tended to de—laminate from the cardboard backing under high levels of insolation. We solved this problem by the use of contact cement to adhere the foil surface.

FSEC staff members proposed a number of suggestions to improve the concept. The most significant of these concerned the optical characteristics of the exterior facing surface. The white exterior facing surface on the standard cardboard shade had a significant amount of dark-colored printing probably gave an overall solar absorptance around 0.40. The heat absorbed by this exterior color is readily transferred to the inward foil—facing side of the shade. The low emissive foil in turn retains the heat leading to excessively high temperatures.

Use of flat white paint with light colored lettering could easily achieve an absorptance of 0.30 or less and minimize interior foil surface temperatures. Accordingly, we painted our prototype RBS car shade flat white to decrease exterior solar absorptance.

The 3—14 company manufactures a fabric like material with good reflectance properties that also has low emissive characteristics. Such material might also provide significantly less glare than white paint. We have obtained samples of this material for future experimentation. Also, information on radiation properties of various paints indicates that some metallic silver paints may have absorptances of 0.30 — 0.25. These paints also have the desireable characteristic of presenting less glare to the exterior. Due to time limitations, we were unable to evaluate how these various surfaces might affect performance. Assessment will have to await additional experimentation.

Initially, we believed that a reflective foil covering on the exterior car shade surface coupled with a foil low emissivity interior covering would result in the best performance. The solar absorptance of foil is fairly low, often in the range 0.15- 0.10. To test this concept, we assembled a third car shade with PARSEC foil cemented to both sides.

Detailed Side-by-Side Monitoring

After proving that the basic concept had sufficient promise, we pursued more detailed experiments to validate our initial findings. We used the following monitoring protocol:
Two automobiles were monitored at FSEC over a period of five weeks. We decided to use identical automobiles to minimize differences that were likely to exist from one model to the next. This seemed especially important in due to the likely dependence of interior thermal loads on car color and window layout. The test automobiles were two nearly identical 1987 Toyota Tercels with metallic green exterior color and gray interiors belonging to FSEC employees.

Image 1

Five copper—constantan thermocouples recorded the following measurements on each car:

  1. Interior air temperature
  2. Dashboard temperature
  3. Steering wheel temperature
  4. Car shade interior surface temperature
  5. Car hood surface temperature

The thermocouples were installed according to procedures established at FSEC to insure accurate temperature measurements (Fairey and Kalaghchy, 1982). Nonetheless, each day the thermocouples were checked within the Passive Cooling Laboratory (PCL) to insure that readings were consistent. Maximum disagreement between probes was less than 0.5 °F and average bias was less than 0.1 °F. We made a final check on July 1st in which a car was instrumented with two probes at each location. Disagreement between temperatures taken averaged less than 0.2 F as shown in Figure 3.

Figure 3

We used three conventional car shades for the experiments. One was left in its original condition; another was altered into a prototype for the RBS car shade. The last car shade had foil faced backing installed on both interior and exterior surfaces.

We collected the monitored data on a FLUKE 2280 data logger which was also used to collect meteorological data. on site (ambient temperature, insolation, wind speed, relative humidity). The following experiments were planned for entire day periods:

A. No car shade
B. Conventional car shade
C. RBS Car shade
D. Reflective RBS Car Shade -

We also planned several other experiments to determine the effect of window venting on car thermal response.

E. No car shade, windows slightly cracked for venting
F. Conventional car shade, window venting
G. RBS car shade, window venting
H. Reflective RBS Car Shade, window venting

Both cars were to have all eight experiments performed on each. The experimental protocol was broken into two blocks analyzing un—vented and vented cases. We planned that each car would be alternately given a different part of the four car shade treatments over four days. The monitoring protocol and instrumentation procedure is described in detail in Appendix A.

We encountered number of problems during the monitoring process. Clear or partly cloudy conditions were preferred although not always present and several experiments were inconclusive due to weather conditions. The cars themselves were not always available since one the Tercels is used in an FSEC car pool. This resulted in an experimental availability averaging two times a week. This was, by far, the greatest handicap to completion of the experiments.

Experimental Results: Null Test

The null test consisted of monitoring both cars under full sun conditions without any car shades or ventilation. This experiment, carried out on July 26th, is depicted in Figure 4. The resulting temperatures show the severity of the problem: air temperatures reached over 150 F and dashboard temperatures rose to nearly 200 °F. These values are similar to a previous study of ten car models which showed interior air temperatures of 142 °F to 158 F in static tests in Phoenix, Arizona (Atkinson, 1986). Such high temperatures contribute directly to passenger discomfort, initial automobile air conditioner loads and the need for large air conditioners to abate them.

The test also showed that the Tercel from Burt Motors has a tendency to maintain lower internal temperatures than its twin from Sutherlin Motors.. The systematic bias was 4.9 °F for the interior temperature and 3.1 °F for the dash temperature. We attribute some of this differenOe t.o the somewhat darker color of interior upholstery in the Sutherlin Motors Tercel. This level of bias posed a significant. problem for the tests. To compensate for these internal temperature discrepancies we switched the experimental treatment from one car to another during the tests.

RBS versus non—RBS Car Shade

The major objective of the study was to identify systematic differences between a conventional car shade and an RBS car shade. Accordingly, most of the: initial experiments have concentrated on this determination. . The most successful experiments were performed on June 16th and 17th and are shown in Figures 5 and 6. June 16th was typical of summertime conditions in Florida; it was mostly sunny with.temperatures in the mid-BOg in the afternoon. With the conventional car shade the interior temperature reached a maximum of 130- °F at 1:45 P.M. EST. At that time the temperature rose to 127 °F in the car with the RBS car shade.

Figure 4

Figure 5

Figure 6

Over the monitoring period, the car with the RBS car shade remained 3.0 °F cooler inside than the car with the conventional car shade. The differences between the dashboard temperatures were significantly greater, averaging 7.6 °F.

The tests on the following day were made under clear sky conditions. We switched the RBS car shade to the Burt Motors car in order to correct for differences between the individual automobiles. With the cars facing south (as they did in all the experiments) the cars heated rapidly in the morning hours. This results from the large solar input through the east-facing driver’s side windows. Again the RBS car shade showed superior performance compared to the conventional shade, with interior air temperatures averaging 4.0 °F cooler with the improved shade. Given the high levels of insolation, the differences in the dashboard temperature were even greater than the previous day, averaging 8.8 °F.

Steering wheel temperature reductions for June 16th and 17th are summarized in Figures 7 and 8. The temperature differences between the two shades averaged 6.6°F. over the two days. Since drivers must handle the steering wheel upon entering the parked automobile, this temperature reduction should provide improved driver comfort.

Figure 7

Figure 8

One concern expressed in the initial experiments was the higher surface temperatures on the RBS car shade that resulted from the low-emissive foil surface. We plot this difference for the two days in Figures 9 and 10. The data show that the interior car shade surfaces are raised substantially by the presence of the radiant barrier. The average increase was 22.1 °F over the two days with a maximum temperature on the radiant barrier surface of 165 °F at 11:00 A.M. EST on June 17th. The temperature at the same time was 142 °F on the interior of the conventional shade. We believed at the time that this effect might be minimized through the use of a reflecting surface on the car shade exterior.

Figure 9

Figure 10

Key results of the two day tests are summarized in Table 2:

Table 2
RADIANT BARRIER CAR SHADE EXPERIMENTS
Side-by-Side Tests June 16th & 17, 1988

     
Temperature ( °F )
Shade
Temp.
Mean
Std Devn
Min
Max
Std Shade Air
RBS Shade Air

Avg Difference
131.0°
127.7°

3.3°
2.1°
2.4°
122.4°
118.1°
139.5°
137.8°
Std Shade Dash
RBS Shade Dash

Avg Difference
135.2°
127.0°

8.2°
1.9°
2.1°
127.3°
118.7°
129.8°
135.8°

The RBS car shade resulted in an average air temperature that was 3.3 °F cooler than with the conventional shade. Dashboard temperatures were reduced by an average of 8.2 °F. Maximum differences for any given observatich were- on the, order of .5 °F for air temperatures and 10 °F for dashboard temperatures. Data analysis indicated that although these differences are modest, they are statistically significant at a 90% confidence.level.

Finally, a test on June 23rd compared the no car shade condition to the use of an RBS car shade. The results are depicted in Figure 11. Average air temperature reduction in-the car with-the RBS car shade was 13.4. °F (Maximum difference = 21.7 °F). Dash temperature reductions were greater averaging 44.3 °F (maximum
difference = 53.1 °F).

The results of the three days of testing reinforced the- findings from the single day tests on the Volvo on June 1st. RBS car shades perform better than standard car shades. They also provide substantial reductions in interior temperatures in parked automobiles when compared to no car shade at all.

Vented Cases

Two types of venting tests were desireable for our study of automobile thermal performance. One of these wàuld determine how sensitive the performance of the RBS car shade is to ventilation. The other test would simply determine how much venting, can- reduce interior ‘temperatures in unshaded automobiles. We defined our venting strategy as rolling down the driver side car window so it provides a two inch vertical crack length for venting. Other studies have examined how photovoltaic power ventilation might be used to reduce interior temperature (Chiou, 1986). This is, unfortunately, beyond the limits of our study.

Our primary objective in the study was to define the difference between the RBS and non-RBS car shade. Given this priority and the relatively low number of available side-by-side test days with good weather, we have only managed two tests the effect of venting strategies. We gave these tests a lower priority since acceptance of this strategy is unlikely due to concerns for automobile security, rain etc.

Of the two venting test types, we managed only to test the effect of ventilation on the advantage of the RBS car shade. We performed the test on June 24th; its results are shown in Figure
11. Conditions on this day were cloudy until 11:00 A.M. EST and then sunny thereafter. Nevertheless, the vented test showed that the RBS car shade resulted in air temperatures that averaged 1.4 °F lower than the conventional shade. More importantly, the difference in the dash temperature caused by the RBS shade was still similar in magnitude to the un—vented case—— an average temperature depression of 8.2 °F. Although not shown, the difference in the steering wheel temperatures averaged 6.0 °F during the late afternoon. Thus, the radiant barrier shade still results in lower interior surface temperatures within the car during vented operation although reductions to interior air temperature are less substantial.

Figure 11

Figure 12

We performed a single experiment on August 1st on one of the test cars to determine venting potential (Figure 13). We left the single available Tercel sealed until 11:30 A.M. EST at which time we cracked its driver side window two inches. The automobile had no car shade during the test. The results show about a 10 °F drop in interior air temperature from the venting, although little effect on dashboard temperature. We conclude that venting potential may be significant, but that further experiments are necessary.

Figure 13

Specular-Reflective RBS versus RBS Car Shade

A limited series of experiments have attempted to determine the relative benefits of the a specular reflective car shade with an interior radiant barrier (SRBS) over the conventional RBS car shade. Such a car shade has foil laminated on both the interior and exterior faces. Analysis of the data taken shows that such an exterior reflective surface results in little or no performance improvement.

An experiment on a cloudy day, July 14th, (Figure 14) showed the Burt Motors car equipped with the SRBS to perform only slightly better than the conventional RBS car shade. We considered this result insignificant given the tendency of the Burt Motors car to remain cooler than its twin as observed in the null test. The experiment was terminated at 12:45 EDT in a heavy rainstorm when lightning struck the PCL and disabled the data-logger. This ended the experiments for the project for over a week.

Figure 14

We completed a much more successful experiment on July 27th using two different cars, the 1973 Volvo and a 1987 Ford Escort. We used a mid—day switch procedure to attempt to isolate the effect of the SRBS versus the RBS car shade from the differing car types. The Escort began with the SRBS shade, switching to the RBS shade at 11:30 EST.

These results, which are shown in Figure 15, conclusively show that the SRBS offers no discernable advantage over the RBS shade for interior air or dashboard temperatures. Furthermore, the monitored temperature of the car shade interior surface actually showed the SRBS to be hotter than the RBS shade. We explain this by the fact that the exterior foil face on the SRBS shade exterior is also a low emissive surface. As a result it retains most the heat absorbed from the sun rather than re-emitting it to the glass above it, the coolest surface in view of the absorption plane. On the other hand the flat white exterior face of the RBS car shade is also highly emissive. Although it absorbs more of the incident solar radiation, it readily- re-emits, much of it back to the car window. The car shade temperature plot, depicted in Figure 16, readily shows from the switch procedure how the SRBS actually results in higher car shade temperatures.

Figure 15

Figure 16

In summary, monitored results show that a double foil faced car shade performs worse than a standard RBS car shade.

Non-similar Car Types

Examination of various car types showed substantial variation among models. We compared my 1973 Beige Volvo against a 1972 BMW 2002 on July 11th (Figure 17). Both cars had RBS car shades. The experiment pointed to fundamental differences in the thermal performance of individual cars. We expected this since different cars have substantial differences in window configuration,
exterior paint color and interior layout, color and ai,r volume. We determined cross-sectional A-B tests with switching of car shade treatments at mid-day to be the most promising technique for simple evaluation of experimental treatments on different automobile types.

Figure 17

An experiment on July 12th compared the Sutherlin Notors Tercel with the RBS. car shade versus a custom made car Shade made- for - the Volvo. The TJVS100 car shade is an insulated shade (Reliable Motoring Accessories, San Luis Obisbo, CA) similar to the cardboard type. However, it features a metallic silver painted exterior and thick-insulated cloth panels. The silver color is not reflective and is actually more absorptive than the white exterior on a conventional car shade. Consequently, we expected its performance to be worse than the RBS shade. However, the custom made shade does much more exactly fit the Volvo windshield profile than does the car shade for the Tercel. Also, we could not expect the automobiles to perform similarly being of different exterior color, size and volume.

In the test during the morning test period the form-fit car shade on the Volvo actually performed slightly better than the RBS shade in the Tercel—— a seemingly contrary result. To isolate differences coming from the indigenous thermal response of each automobile, we then switched the car shades at 11:30 A.M. EST. Figure 18 shows that the RBS car shade performed much better than the form—fit shade. The RBS shade results in nearly a 20 °F difference in dashboard temperatures and a 10 °F difference in air temperatures within one hour of the change in the Volvo.
We observed exterior paint color for the automobiles to be a significant factor in overall interior thermal load during sunny conditions. We made a test of the off-white Volvo with the dark blue Ford Escort on July 27th. The results showed over a 20 °F difference in the exterior roof temperatures between the two automobiles during the sunny. morning and early afternoon. This is shown in Figure 19. The rise in car surface temperatures during sunny periods will obviously translate into an increased thermal load for the car interior. Without different colors of the same model car, however, it is difficult to quantify this effect.

Figure 18

Figure 19

A comprehensive understanding of the variation between differing car types and their interaction with car shades will require a significantly greater monitoring effort coupled with ANOVA statistical analysis methods to separate the effects of car type from the experimental treatment. Such work must await additional funding.

The Need for Further Experimentation

The limitations of this study did not allow sufficient resolution of several key issues related to stationary automobile thermal performance:

  1. Effect of venting on general performance and on benefits from car shades.
  2. Assessment of various types of car shade coverings on thermal performance.
  3. Determination of automobile model influence on thermal performance.
  4. Assessment of effectiveness of fabric automobile covers.
  5. Evaluation of automobile paint color on thermal loads for similar models.
  6. Evaluation of window tinting effectiveness for similar models of automobiles of identical exterior color.
  7. Statistical evaluation of data using auto—regressive moving average models as commonly used for building analysis (Rabi, 1988).

Attainment of these various research goals will require further monitoring and analysis. A large problem with the previous tests has been the poor availability of the cars on a day-by-day basis. We are currently trying to get a month long loan of automobiles from the Kennedy Space Center G.S.A. Fleet Management Center in order to simplify our test procedures. This will allow the monitoring equipment to remain set up for periods without time-consuming set-up and tear-down of the instrumentation. We envision the monitoring of three cars so one automobile is always in a null-test configuration, while the other two can have varying treatments applied. This will allow assessment of differences in experimental treatment and null-tests to be carried out simultaneously.

There is currently no funding source available for. the proposed work. We accomplished the previous effort by drawing upon internal resources at FSEC. The monitoring performed thus far is, particularly important since most of the previous- work on- automobile thermal performance has used analytical simulation models. These models require a large number of assumptions to predict performance (Ruth, 1975; Shimizu et. al., 1982; Chiou, 1987; Aschenbrenner and Andersen, 1987; Sullivan et. al., 1988). We believe our empirical approach offers benefits to research by providing data which others can use to verify simulation methods. We intend to actively seek funding opportunities to sponsor further work in this area.

Conclusions

Monitored interior temperatures in un—shaded parked automobiles in a hot climate such as Cape Canaveral, Florida commonly reach 150°F and dashboard temperatures can approach 200 °F. The addition of a conventional cardboard car shade behind - the automobile windshield on sunny days can reduce the interior air temperatures by and average of 15 °F and reduce dashboard temperatures by 40 °F.

Radiant barrier system (RBS) car shades offer further improvements over conventional cardboard shades. RBS car shades are similar to conventional ones, but have a low emissivity foil backing laminated to the interior facing, surface of the shade. When using an RBS car shade, automobile interior air temperatures are reduced an average of 3 - 5 °F over conventional shades. Steering wheel and dashboard temperatures are reduced by a further 6 - 11 °F.

The advantages of the RBS car shade are relatively unaffected by venting by car windows. Such venting results in less difference in air temperature between a standard and RBS car shade (1.4 °F). However, the reductions in the dashboard temperatures and steering wheel temperatures are relatively unchanged by venting; an RBS car shade still results in an 8 °F reduction in the car dash temperature.

In summary, the improvements from an RBS car shade results in the following advantages:

  1. Increased passenger comfort.
  2. Less thermal stress on car interior components.
  3. Lower ihitial automobile air conditioner’ loads.

Addition of a reflective material to the car shade exterior does not appear to improve performance significantly. Because of the low emissivity characteristics of the absorptive surface, the shade surface temperatures to become hotter than a shade with foil only on the interior facing surface. Furthermore, such reflective coatings can be nearly blinding to. individuals approaching such a car.

Performance of radiant barrier car shades are maximized with light conventional colors on the exterior face of the car shade which have a high emissivity. The exterior car shade color should be double coated flat white with a minimum of dark.1ettering or othër patterns. Preferred colors for such letters should be light blue or light green with yellow for decor or other designs.

There is considerable need for further experimentation in this area to perform a comprehensive analysis of static automobile thermal performance. FSEC intends . to actively pursue further sources of funding for this research.

Acknowledgements

Many individuals provided important contributions to this project: Charlie Cromer afforded me the research flexibility to undertake this work. David Beal and the staff at the PCL assisted with instrumentation and instruction for its use in the study. Elvis GUmbS helped to carry out the day-to-day installation of the instrumentation and maintenance required for the experiments. Ross McLuney and Carol Emrich provided useful suggestions to improve the conoept and pointed out other available products. Philip Fairey and Sa.fat Kalaghchy assisted with data analysis and interpretation. Finally, important mention must be made of the individuals who volunteered their automobiles for use in the study: Jim and Mary Huggins and Brian Roth and Joy Brafford.

References

Aschenbrenner, R. and Andersen, J., 1987. “Photovoltaic Glazing for Automotive Applications,” SAE Paper 870036, February, 1987.

Atkinson, W.J., 1986. “Occupant Comfort Requirements for Automotive Air Conditioning Systems,” SAE Paper 860591, February, 1986.

Chiou, J., 1986. “Application of Solar Powered Ventilator in Automobiles,” University of Detroit, Detroit, MI.

Chiou, J., 1987. “Sunroofs and Cooling Loads of Automobiles,” University of Detroit, Detroit, MI.

Fairey, P., Swami, M. and Beal D., 1988. RBS Technology: Task 3 Report, FSEC-CR-211-88, Florida Solar Energy Center, Cape Canaveral, FL. April, 1988.

Fairey, P. and Kalaghchy, S., 1982. “Evaluation of Thermocouple Installation and Mounting Techniques for Surface 3emperature Measurements in Dynamic Environments,” FSEC-PF-21-82,
Proceedings from the 7th National Passive Solar Conference, Knoxville, TN.

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Shimizu, et. al., 1982. “Analysis of Air Conditioning Heat Load of Passenger Vehicles,” JSAE Review, 1982.

Sullivan, R. et. al., 1988. Potential for Down—Sizing Automobile Air Conditioners Using Innovative Glazing Technology, Lawrence Berkeley Laboratory, Unpublished paper prepared for U.S. Environmental Protection Agency, Berkeley, CA, January, 1988.


Appendix A

Experimental Protocol for Car Radiant Barrier Experiment

Channel Map for Car Radiant Barrier Experiment

Channel Numbers
 
PCL
As Marked
Measurement
---------------------------------------------------------------------------
151
1
Control Car Air Temperature
152
2
Control Car Dash Temperature
153
3
Control Steering Wheel Surface Temperature
154
4
Control Car Shade Interior Temperature
162
10
Control Car Hood Surface Temperature
 
159
5
RBS Car Air Temperature
156
6
RBS Car Dash Temperature
157
7
RBS Steering Wheel Surface Temperature
158
8
RBS Car Shade Interior Temperature
163
9
RBS Car Hood Surface Temperature
---------------------------------------------------------------------------


Procedure for Car Radiant Barrier Experiment

  1. While probes are in PCL note temperature reading on each for calibration check.
  2. Install probes with proper tape and at proper location. Be careful that air temperature probes are in the same are tied to the same area on the steering wheel.
  3. Seal cars and check that all windows are closed and door secured.
  4. Check that all channels are operating in PCL.
  5. Note time, date and sky conditions when experiment began.
  6. Check again in 15 minutes to make sure all probes are in place.
  7. Remove probes at 4:30 P.M. Clean dash and steering wheel with a small amount of mineral spirits. Note time experiment terminated.
  8. Put probes and car shades away in the PCL.
  9. Note any problems encountered in the day’s monitoring or other observations.

Full Day Experiments

  1. Roll down driver side windows on both cars by exactly two inches. Keep all other protocol the same.
  2. Seal cars, but place RBS in car from Burt Motors.
  3. On days that other cars are available, do standard instrumentation with sealed operation noting car model type used for RBS and control.
  4. Control Car has no car shade at all, place interior car shade sensors on upper part of driver’s seat in both cars. Use RBS shade in other car.
  5. Same as above, but use standard car shade.
  6. Standard protocol but turn radiant barrier so that it faces outside (reflective surface to the sun).
  7. As above experiment but with one car with reflective RBS exterior and the other with RBS with white exterior.


CAR RADIANT BARRIER EXPERIMENT LOG


Date _______________________________

Calibration Check

Channel
Reading
151
________
152
________
153
________
154
________
156
________
157
________
158
________
159
________

Describe Day's Experiments:

Control Car and Test:

Control Car Other Notes:

RBS Car and Test:

RBS Car Other Notes:

Date and Time Begun:

Initial Sky Conditions:

Problems Encountered:

Date and Time Experiment Terminated: